Custom Screen Printing Chicago – Step by Step Professional Process
At Inkdnylon Custom Apparel, we provide custom screen printing services in Chicago, across the Midwest, and throughout the United States. Screen printing has been trusted for decades because it produces bold colors, long-lasting prints, and cost-effective results for bulk orders. In this guide, we’ll walk you through the professional screen printing process step by step and explain why it remains the top choice for businesses, schools, sports teams, and events.
Step One: Preparing Your Artwork
Every great order starts with your design. Our team reviews your file, separates the colors, and makes sure it will reproduce sharply on your garments. Clean vector artwork ensures accuracy.
If you’re ready to begin, you can upload your file directly through our system and request a quote here: Instant Quote.
Step Two: Creating the Screens
Each color in your design is burned onto its own mesh screen using light-sensitive emulsion. Precision alignment is critical, especially for multi-color jobs. This stage is what makes professional screen printing both durable and vibrant.
Step Three: Ink Selection and Setup
We stock a variety of high-quality inks for cotton, blends, and performance fabrics. During setup, the screens are mounted on press and tested to ensure consistency. Whether you’re ordering locally in Chicago, regionally across the Midwest, or shipping nationwide, proper ink and setup guarantee accuracy.
Step Four: Printing the Garments
Once the setup is locked in, ink is pressed through the screens onto your garments, one color at a time. The result is a bold, professional finish.
For bulk screen printing orders of 24 pieces or more, this method provides excellent value and durability.
Learn more here: Custom Screen Printing Services.
Step Five: Curing and Finishing
After printing, the garments pass through a high-heat dryer to cure the ink permanently into the fabric. Each item is inspected, folded, and packed. This ensures consistent quality for local businesses in Chicago, Midwest sports leagues, or national clients across the United States.
Step Six: Delivery and Distribution
We offer multiple delivery options. You can pick up locally in Chicago, schedule regional Midwest delivery, or arrange nationwide shipping. Many clients also combine screen printing and embroidery for complete branding solutions.
Explore more here: Custom Apparel Solutions.
How Businesses and Organizations Use Screen Printing
Screen printing is versatile.
- Companies use it for uniforms, staff shirts, and giveaways.
- Schools and universities order spirit wear and fundraising apparel.
- Sports leagues use it for jerseys, warmups, and fan gear.
- Nonprofits and event organizers choose it for affordable bulk shirts.
Why Screen Printing Still Matters in 2025
Other decoration methods such as DTF, sublimation, and vinyl are growing, but screen printing continues to deliver the best balance of color vibrancy, durability, and bulk pricing. For orders of 24 pieces or more, it remains the most cost-effective method.
Frequently Asked Questions
What is the minimum order for screen printing?
The minimum is 24 pieces. This allows setup and screen creation costs to be spread across your order.
How long do screen printed garments last?
With proper curing and quality inks, prints last for years of regular washing and wear.
Can I combine screen printing with other methods?
Yes. Many clients order embroidered polos for staff and screen printed t-shirts for the same program. You can begin with an Instant Quote.
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Start Your Screen Printing Order Today
Inkdnylon is ready to serve clients in Chicago, across the Midwest, and throughout the United States. Whether you need a few dozen shirts or thousands of pieces, we deliver high-quality screen printing with speed and precision.
Begin here: Instant Quote.