Custom Caps & Hats in Chicago, the Midwest, and the United States

When your cap looks right, your brand feels right. At Inkdnylon, we help Chicago businesses and national organizations create headwear that’s built for everyday wear, big events, and retail shelves. Our team sources blanks from trusted brands like Richardson, Yupoong/Flexfit, New Era, ’47, Cap America, Imperial, and Otto—so fit, color, and consistency are never a guessing game. Whether you’re ordering a dozen rope caps for a pop-up or a full run of truckers for a summer tour, we calibrate stitch density, puff heights, patch dimensions, and transfer settings to match your artwork and budget.

Not sure which decoration method to choose? We’ll guide you. Flat embroidery gives a clean, classic mark. 3D puff embroidery adds bold dimension on foam-front and structured styles. Patch programs—embroidered, leather, or PVC—deliver a premium retail look and make repeat orders simple. DTF transfers are perfect for complex logos or small test runs. For high-visibility teams, reflective and neon accents help your brand stand out at night. Every method is tested for durability, wash, and comfort before production.

Our process is fast and predictable: submit artwork, receive a proof, approve, and we run your order. Standard production is typically 3–7 business days after proof approval, with rush options available in Chicago and expedited shipping across the United States. Need help with logistics? We can split-ship to multiple locations, kit caps with other merch items, and include branded inserts or barcode labels for retail programs.

Ready to get started? Upload artwork for a same-day review, or browse the full cap catalog to pick styles by color, crown height, and closure. If you’re comparing snapback vs. dad hat, rope vs. trucker, or puff vs. flat embroidery, our Chicago team will provide side-by-side recommendations so your caps look sharp—and sell through.